智能制造金属加工领域的3D混合金属打印制造设备美国Optomec

时间：2017-05-13 21:48 来源：未知作者：中国3D打印网阅读：次

全新革命性的增材与减材复合加工设备，具备五轴智能化增减材复合制造过程，包含3D打印、修补、激光表面熔覆等工艺，均可以在一台设备内完成，满足客户对于一站式加工生产需求，缩短制造时间、降低材料成本，适用于航天、电子、汽车、生医及模具产业等复杂与精密零件的五轴加工，并搭载自动化工艺模块交换系统，完全性地提升整体生产性能。

Optomec在3D金属印刷领域一直活跃近20年，是世界知名的具有优良冶金性能的金属打印专家。我们有经过业界验证的LENS技术和广泛的工艺专业知识，在机床行业采用高品质的混合制造方法，混合金属结构制造关键的推动力。

Optomec将其金属AM技术封装在一个模块化LENS打印引擎中，可与其他金属加工平台（如数控铣床，车床，机器人，定制龙门架或台式系统）集成，形成混合制造能力。最近，使用LENS Print Engine技术升级了老式立式磨机，使得可以在同一部件上进行加法和减法操作，并进行一次设置。

混合制造机器简化金属制造应用，如网状快速成型，混合制造，原位修复，制造返修等。例如，混合制造机器通过使用最适合的每个过程来加速生产复杂的金属部件。在该示例中，使用减法加工来制造壳体基座，并且使用添加剂制造来在相同的机器上构建和完成薄壁结构。

混合制造降低采用AM技术的成本和培训障碍。 LENS打印引擎技术通过利用减色机床的自动化平台为金属3D打印提供了一个低成本的入口点。此外，混合动力制造机器将加法和减法过程控制集成到机械师已经熟悉的单个用户界面中，使系统更容易学习和操作。

Hybrid Manufacturing

Hybrid Metal Manufacturing represents greatpromise for industrial manufacturers.

Fadal Vertical Mill upgraded with LENS AMtechnology

Hybrid Manufacturing is the term used todescribe combining metal additive manufacturing (AM) technology withconventional, subtractive technology, enabling each process to work together onthe same machine and even on the same part. Hybrid Manufacturing reduces therisks and costs associated with adopting metal AM technology, providing a morepragmatic and evolutionary pathway for industrial manufacturers.

Optomec has been active in 3D metalprinting for almost 20 years and is a recognized world expert in printing metalwith excellent metallurgical properties. Our industry proven LENS technology andextensive process expertise in making high quality metal structures is a keyenabler for the machine tool industry to adopt the Hybrid Manufacturingapproach.

Optomec has packaged its metal AMtechnology into a modular LENS Print Engine which can be integrated with othermetal working platforms such as CNC mills, lathes, robots, custom gantries, ortable systems to form a Hybrid Manufacturing capability. Recently a vintagevertical mill was upgrades with LENS Print Engine technology enabling additive andsubtractive operations to be performed on the same part with one set-up.

Hybrid Manufacturing machines simplifymetal fabrication applications such as net shape rapid prototyping, HybridManufacturing, in-situ repair, manufacturing rework and more. For example,Hybrid Manufacturing machines speed production of complex metal parts by usingeach process where best suited. In this example, subtractive machining was usedto fabricate the housing base and additive manufacturing was used to build andfinish the thin wall structures all on the same machine.

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Complex Metal Housing Manufactured with HybridTechnology

Hybrid Manufacturing lowers the cost andtraining barriers to adopt AM technology. LENS Print Engine technology providesa low cost-entry point for 3D printing of metals by leveraging the subtractivemachine tool’s automation platform. Further, Hybrid Manufacturing machinesintegrate additive and subtractive process controls into a single userinterface already familiar to the machinist making the system easier to learnand operate.

Advantagesof Hybrid Manufacturing Machines

Lowers AM acquisition cost

Reduces operator learning time

Enables net shape 3D printed metal parts

Accommodates unique part sizes

Speeds production of complex metal parts

Enables increased machine tool utilizationfor repair, coating, re-manufacturing

如对此工艺技术需进一步查询，请联络Optomec授权中国经销商：

WKK王氏港建科技设备（深圳）有限公司

也可电话联系或加微信福建13923895350杨晓东

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